water softener design calculation pdf

Purolite Pure DesignTM ion exchange simulator program is aimed at the engineer to aid in the design of water-related exchange systems for boron removal, softening, and dealkalization. If a part breaks, you don't need to replace the whole water softener. Sodium Zeolite Water Softener Calculation Instructions Sodium Zeolite Water Softener Capacity Calculation Expected % Capacity % References 30 salameter degress for 30 minutes Notes: Sample every 2 to 3 minutes "Enough, for long enough." -- Allan Bassett, 2001 Elution Study Interpretive Curves Troubleshooting Problem Possible Causes Check Action . Divided by 2,000 grains removal per pound of salt equals 7.15 pounds per day. flow rates based on linear velocity min = 8 m3/m2/hr and max = 25 m3/m2/hr, and freeboard 5-100 %, refer table 2 important points on softener linear velocity should not be less than 8m3/m2/hr and should not be more than 25m3/m2/hr. Select the number of people that live in your home. Flow rates of 300-plus GPMs. How It Works: Water Softener By Thomas Klenck It makes hard water easy to get along with. The heart of the softener is the mineral tank which is a pressure vessel usually constructed out of fiberglass. Working mixed bed. Multiply the number of people in your family times 70 (gallons of water used per day, national average). Another metric for measuring water hardness is grains per gallon. SIZING A SYSTEM When sizing a system the average flow and the peak flow rate need to be taken into account. Model Opios: AXA se ies Roust ie -lok otolled sote ve. 1.824 m3 approx. dimensions of tank the required bed height has been assumed as 1.5 metres fthe area can be calculated by dividing the resin volume by the Your new water softener has been designed to operate efficiently and effectively with an incoming water pressure of between 1.7 to 5 BAR. Design Criteria Description Unit Design Criteria Design Flow Max. resin volume the amount of total resin volume can be calculated by dividing the work done ( total, including waste water) by the net exchange capacity, which gives108.8/59.62= 1.82489, i.e. Provide 6 units of water softening plant, each of 1.6 cu.m. This provides hard water for drinking, cooking and other uses. A. SYSTEM DESIGN Provides a significant improvement to water softener regeneration efficiency by reducing the amount of salt usage by 25% with no loss in treated water quality. The objectives of this work were to estimate the water demand for a certain comminuity and to present design steps and calculations for the required units of a WTP.The design of the WTP. The backwash water. Soft: 10-50 ppm. Convert H.P. The data helps define the appropriate control types, treatments or tank sizing needs, such as how many resin tanks the system needs to effectively remove the hardness . Duplex softener arrangement, demand (flow) initiated type, common brine tank, e shall b provided. In this system, the cation water softening is accomplished with two identical softener tanks, with a master control mechanism that automatically switches from tank to tank when a predetermined exhaustion point has been reached. Neha (verified owner) - October 3, 2020. At least a 30 psi should be left for working pressure. If your water supply is likely to fall outside these limits, then we would recommend that a booster pump or pressure- limiting valve should be fitted respectively. Hydrus softeners are available in either a simplex or a . 2 - 7 4 4 - Energy Input sec-1 20 - 60 stage 1 = 60 . per hour to gallons per hour make-up. Read Content. A standard calculation for salt usage could be done as follows: [No. Water softening systems Disinfection Remineralisation Waste water treatment Brine Treatment (ZLD) Electro Membrane processes Pesticide treatment Iron and manganese Heavy metal removal Nitrates treatment Degasser calculation sheet Ion exchange - demi plants PFAS Request a quote +1 877 453 8095 (English & Spanish) info@lenntech.com 2. For the calculation and design of ion Exchange systems with Resinex IEX. In the example above, the softener will be removing 3000 grains per day. (Water Softener) . We start with code calculations, and then prepare a fabrication drawing. Each . 3.2 EJECTOR CURVES. Water Supply Demand per Day Water Demand per person per day grains/US Gal US Gal/(day.person) day(s) VLOOKUP DATA TABLE Units (To convert Hardness in ppm to gpg, divide by 17.1. Usable brine is 1-109.pdf Author: MikeT . Therefore, if the tested permeability rate of the subgrade soils is 4 inches/hour, the design rate would be 2 inches/hour (i.e., 4 inches per hour/2). If you are sizing for Boiler, Carwash or Cooling Tower applications, use the specific water softener calculators in the right sidebar. 3. Resin Volume The amount of total resin volume can be calculated by dividing the work done ( total, including waste water) by the net exchange capacity, which gives108.8/59.62= 1.82489, i.e. Water softener costs vary widely depending on the size and make of the softener, but expect to pay between $2,000 and $2,500 for a typical system, including installation. A home water softener has 0.1 m3 of ion - exchange resin with an exchange capacity of 57 kg/m3 (i.e., 57 kg of hardness as CaCO 3 3per m of resin volume). Determine Boiler Horsepower. Rated 5 out of 5. Water softening is an ion exchange technique used for removing calcium and magnesium ions that form hard water scale such as calcium and magnesium carbonate. . Water pressure, temperature, flow rate and cubic feet of resin per tank are all variables that also have effects on water softener sizing and are not considered here. Ideal fo s uall appli aio vs. BXA se ies Mid-sized ate - uete o vtolled dut/sta vd duple u vits. The "ppm" represents "parts per million," which denotes how heavy the water's calcium content is. Category 2: Water - Thecodestore.co.ukAnd the ef ciency of the water softener. In East Anglia a 15 litre softener would be the norm for even a 3 bed household. The brains of the softener lie in the control valve or softener head as it is commonly referred to. VS3: 1.25" - 2" Triple Tank Water Softener. soft water can have a low pH-value, which can give corrosion. Boiler rating is in pounds per hour of steam. Hydrus Softener Design Features . To calculate the capacity of a water softener, you will need to figure salt dosage, water hardness, and the number of cubic feet of resin per vessel. Brine . The surface area of each unit shall be 1.0 sq.m. The standard requires that the pressure drop of the water softener must not exceed 15 psi at the manufacturer's rated service flow, which must be at least four gpm. and depth of the resin 1.6 m. Thus five units will treat the required quantity of water; one unit will work as stand by during repair of other units. For simplex arrangements, specify demand initiated/timer based regeneration type softeners interlocked to prevent RO operation during softener regeneration cycle. Convert to grains per gallon (gpg). You can not add mg/l as ions and ppm as CaCO3. Dimensions of Tank There are many variables in sizing industrial water softeners beyond the scope of the water softener calculator below. Most popular water softeners have an automatic regenerating system. Rated 5 out of 5. For those reasons the hardness is kept between certain limits. This software is used for following applications: Softening (V 2.0) Dealkalisation (V 2.0) Demineralisation. Example: This design rate would then be used to compute the dry well's maximum design storm drain time. water chemistry and RO pre--treatment before the RO system. Use the following formula to calculate the proper size: 1. By default, the average water usage per person is set at a conservative 50 gallons per day. Find the documentation on your water softener (often in the owner's manual), and discern the size of your resin bed. By limiting the pressure drop to this value, there . Is this for your home, RV, or business? The water softener can have performed efficiently with a hardness range of 1000-1200 mg/l and TDS may be. Shahnawaz (verified owner) - September 17, 2020. buying from last 2 year, always nice. Water Softener Sizing Calculator & Water Score Reports. Regeneration cycles are based on digital logic, calculating daily water use and then scheduling a cycle at the preset time. 1.25, 1.5, and 2.0 systems available. If iron is present, add 5 grains for every ppm (mg/l) of iron . Salt dosage of 10 lbs. Filtration, usually considered a simple mechanical process, actually involves the mechanisms of adsorption (physical and chemical), straining, sedimentation, interception, diffusion, and inertial compaction. rinsed out to regenerate the resin, preparing it to soften more water. 47 reviews for Water Softener Calculations. Rated 4 out of 5. Taking Salt Efficiency into Account. Multiply the answer by your water hardness in grains per gallon (to convert mg/l or ppm to grains, divide by 17.1). per hour 4.25 = gallons per hour make-up. Display shows flow rate, capacity, time of day, total . B. in the design of softener and demineralization systems. 1.375* (1+0.8) =2.475 m leaving some extra space, the hos provided is 2.6metres f salt for (with control valve attached) H, 10.5 in. Salt Calculator for Industrial Water Softener - Zero Hardness The Industrial Water Softener Salt Use Calculator below can estimate how much money and salt you will save with our Zero Hardness Water Softener. Therefore volume of water treated per cycle would be: (8 hours x 60 m) + MB regen water (Note MB normally uses between 12 and 20 BV of water per regen.) There are conditions that would create a need for a larger unit: larger family (6 or more), larger house (4000sq ft+) and/or very hard water (over 15 grains). The backwash phase removes dirt from the mineral tank. Compact design, slim profile: 43 in. Anion Design - Gross water production per cycle Early we chose 8 hour on line for the worst water. The occupants use 2000 L of water per day. By calculating the recovery, you can quickly determine if the system is operating outside of the intended design. 1.824 m3 approx. W, and 18.5 in. Download WAVE Software Update WAVE Software View WAVE Webinar Series The amount of hardness in water supplies can not be predicted and will vary in amount and can vary extensively in a small geographic region. Condensate Polishing treatment. Progressive control monitors and controls flow rate by based on flow-rate requirements. The design for this type of softener often starts from a customer sketch which indicates the operating conditions, classes of materials to use and required nozzles. Recharging the mineral tank with sodium from the brine solution displaces calcium and magnesium, which is then washed down the drain. Assessment Methodology Design Stage methodology set out in the Water Ef ciency Calculator for New Dwellings or the Excel based version of the calculator (available from the Code Service Provider). Select an option to download WAVE for the first time or update to the latest version of WAVE. Instructions: Enter values in dark yellow fields to see suggested models in table to the right. 3. Flow (5000 m3/day) (7500 m3/day) 1. Very small systems not requiring 24/7 production may utilize a simplex arrangement. Adding this waste water work value to the previously work value gives 107.3+1.5=108.8 Kg as CaCO3. a cold water line to the kitchen tap that bypasses the water softener. -- Water Softener Capacity Calculation For the majority of homes, our 32,000 grain unit (1 cubic foot of resin) is more than enough capacity. Download the free WAVE Design Software Register or sign-in to the Water Solutions Resource Center for access to our premium content including the download of the WAVE design software. Multiply your softening requirement of 8300 grains by a week, and you'll get the total softening capacity. rate. The Kinetico Hydrus System has many design features that make the system easy to operate and adjust. Jaiswal (verified owner) - September 22, 2020. installation help given. of people x gallons per person in one day x 110 (hardness)] efficiency of salt exchange. If not in the same unit ,first convert all ions to ppm CaCO3 and then feed in the analysis shown below Water Analysis Cations as CaCO3 Ca Mg Na K Fe Capacity For example 90 days at 7.15 = 643.5 pounds. These guides are to be used for quick estimates only. Cycles can also be predetermined and programmed in the control if so desired. Water Softener Sizing Calculator and Analysis. Daily Water Use: 4 People X 75 Gallons per day = 300 gallons per day. per cubic foot equals 25,000 grains. 8300 of hardness grains every day 7 days = 58100 grains (per week) 5. You can achieve higher efficiencies by lowering both the salt dosage as well as the capacity setting of any water softener. so, the bed height of the resin will be calculated using the diameter as 1.3, so it will be pi* [d/2] ^2*h= 1.824/ (3.14*0.65*0.65)=1.375 m with the required extra free board space as 80 %, the height on straight (hos) = bed height* (1+.8) , i.e. Add 5 gpg per ppm of Iron or Manganese) mg/L as Ca(CO 3) or ppm Water Softener Sizing Program - Version 1.1 Water Regeneration Volume US Gal Salt Demand per Regen (lb . 2. 2 x 65 = 130 x 110 = 14,300 grains in one day. Software is self explaining and includes hints/tricks and warning while usage. The brine tank is then refilled with fresh water for future cycles. Softener Calculation Step1 :- Get the water analysis. Flow (LPH) Operating Hours (Hrs) Water Softener Sizing Calculator Use this calculator to size a water softener for your commercial application. of Stage No. I'll help you get set up with the right water softener for your needs in seconds. Operating capacity is a design feature and depends on: - TDS and composition of raw water - Feed water flowrate - Service flow time - Resin total capacity and resin "health" - Product water specification (end point) - Regenerant type and concentration - Chemical regeneration level - Contact time - Economic constraints . A softener is usually sized to regenerate about once per week. All ions should be in the same unit. Retrieve DocTank Calculator (generic) - Oasis DesignFerrocement cost Examples Tank Calculator (generic) Convert to horsepower per hour. The objective of this experi- This bears the following categories: Soft: 0-3 gpg. If you think your daily water usage is higher, set a higher value. 80/10 = 8 cu.m. = Load (ppm as CaCO3) * Flow * time Ex. Selecting a Softener To Match Your Conditions Hard: 100-200 ppm. Mostly pellet reactors are used for softening processes. This chapter provides the See that all analysis is ions are given as ppm CaCO3. For example, water is lighter than both oxygen and nitrogen, but at room Use the calculator below and get a rough idea on the grain capacity required to sufficiently soften your water. Flocculation Basin - Type Baffle Channel Baffle Channel Baffle Channel - No. As the development of an optimum water softener was very essential for domestic use. The formula of 6 pounds of salt per cubic foot of water softener resin per regeneration to achieve two thirds of the total capacity is what we use in the sizing and programming of every water softener. SmartChoice Water Softener Modular Design Aqua Systems' exclusive exchangeable parts system makes our SmartChoice water softener the last softener you will ever need to buy. The calculation for ecovery r is below and is expressed as a percentage. Convert the ppm or mg/L hardness to grains. Table 1gives the U. S. Department of the Interior and Water Quality Association hardness classifications: TABLE 1 Advantages of Soft Water Softened water offers many advantages over hard water. In the Netherlands softening is used at several plants. Hi, I'm Heather! The process involves exchanging source water calcium and magnesium cations for sodium cations that have been adsorbed onto resin beads filled with exchange sites. step 2 - to select vessel model for a selected resin quantity, approx. Water softener calculation A water softener is a filtration system that works to remove high concentrations of calcium and magnesium that cause hard water. Water Soteer Cotrat Serie Opio vs With i ue a ate o vdiio vs hage ad the pefo ua e of a ate sotee ill de li ve ad egula se i e is esseial to esue that a ate sotee o vi vues to pefo u i v a ei iet, ost efe i e ad eliale ua v ve ad that ou do v-stea p o esses Calculation for Sizing a Water Softener Multiply the number of people in your family times 70 (gallons of water used per day, national average). Call Us Now Get a Quote Daily Softening Requirement = 10 grains per gallon X 300 gallons per day = 3000 grains per day. L, reduces water hardness and eliminates scale build-up for the entire home, ideal for mobile homes, condos, townhomes, or any home with up to 3 bathrooms and up to 4 people Therefore, the proper recovery at which an RO should operate at depends on what it was designed for. A single-metered softener using a 16" tank with 3 ft3 of resin (which regenerates three times per day) where a cistern of treated water is available to supply the customer with a continuous supply of softened water. Filtration does not remove dissolved solids, but may be used together with a softening process, which does reduce the concentration of . C. Drainage Area The maximum drainage area to a dry well is 1 acre. Water is a liquid at room temperature, while most other substances with nearly the same or even higher molecular weight are vapors at room temperature. 2. The specifications also indicate the painting or rubber lining which is not covered in this sample. Very Hard: 200 ppm and above. Rapid Mixing - Time sec 1 to 3 2.17 1.45 - G - Value sec-1 500 to 700 612 1100 - GT 1328 1595 2. Thumb rules of designing a Softener Step 1 - To Select resin quantity (ltrs) for a particular hardness (ppm) for a particular output (m3) per regeneration per hour based on regeneration level 160 gm/ltr, ion exchange capacity = 55, TDS limit = 1500 ppm Resin Quty. Available in multiplex, countercurrent regeneration design Automatic operation Low leakage High flow Low maintenance requirements . Water softeners use ion exchange to remove hardness ions (i.e., calciu. When sizing for continuous flow rate, subtract the pressure drop at the operating gpm flow across the softener from line pressure. Ans. 1. Multiply the answer by your water hardness in grains per gallon (to convert mg/l or ppm to grains, divide by 17.1). Determine Maximum Gallons Per Hour Make-up. STEP 3: Determine the tank size Generally, the tank is filled to to 2/3 of the total tank volume. Step 1 Choose your application MotorHome Residential Commercial WECO Filters aim to provide the most energy and water efficient system that meets the flow rate and available pressure parameters. Each part is removable, making it easy to clean and maintain. Another unique concept in commercial and industrial water softener design is the alternating twin-tank scheme. D. Overflows The Ezejector results include a graph showing how the entrained gas flow rate will (see below) change depending on the entrained gas pressure, for at fixed discharge pressure.This allows you to estimate the impact of entrained gas flow rate on the suction pressure.The program inclues a feature to evaluate the impact of . When sizing for peak flow rate, subtract the pressure drop across the softener from line pressure.At least a 20 psi should be left for working pressure. regeneration level, hardness leakage 2. The water contains 280 mg/L of hardness as CaCO 3 and it is desired to soften it to 85 mg/L as CaCO 3.

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water softener design calculation pdf